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Topic: Head light

in Forum: C4 General Discussion


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Head light (1/8)
 7/10/24 8:20am
DocFisk
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Stafford, VA - USA

Vette(s):
1995 Competition Yellow Coupe


Joined: 8/28/2021
Posts: 4

My left head lamp clicks as it opens and closes. Sometimes it does not open all the way. What should I do to fix it.

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Re: Head light (2/8)
 7/10/24 11:56am
manchester
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Equinunk, PA - USA

Vette(s):
1993 LT1 convertible triple black 4L60 2003 Zo6 Electron/Black 6 sp


Joined: 11/12/2017
Posts: 75

It is time consuming,  and a tad fussy. The three little plastic pucks in the mechanism need to be replaced. The light will eventually stop opening but make a bunch of noise. If you are not mechanically inclined, let someone else fix it. The entire assembly will need to be taken out of the car. 

Re: Head light (3/8)
 7/21/24 4:19am
Norsky
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West Burke, VT - USA

Vette(s):
SOLD - "The Beast" - '90 ZR-1 (#682)
SOLD - "The Toy" - '70 Convertible
SOLD - "Betty" - '28 Ford Model A Tudor
Still have - "BLKBRRD" - '78 Pontiac Trans Am


Joined: 3/18/2009
Posts: 215

As Mark says it is time consuming but it is a relatively easy project.  Years ago replaced the gears on both headlights on "The Beast" - the first one took longer than the second one.  By now there are probably YouTube videos out there that will walk you thru the process.



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Jim Olson

 
"The Toys"...!!!  Save the Wave! 

 Where I've been in a Corvette...!!!

Re: Head light (4/8)
 7/25/24 5:45am
DocFisk
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Stafford, VA - USA

Vette(s):
1995 Competition Yellow Coupe


Joined: 8/28/2021
Posts: 4

Thank You I seen where you can get metal replacements gears.

Re: Head light (5/8)
 7/31/24 6:57am
Norsky
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West Burke, VT - USA

Vette(s):
SOLD - "The Beast" - '90 ZR-1 (#682)
SOLD - "The Toy" - '70 Convertible
SOLD - "Betty" - '28 Ford Model A Tudor
Still have - "BLKBRRD" - '78 Pontiac Trans Am


Joined: 3/18/2009
Posts: 215

Yep, that's what I used.  Sorry I don't remember where I got them.



______________

Jim Olson

 
"The Toys"...!!!  Save the Wave! 

 Where I've been in a Corvette...!!!

Re: Head light (6/8)
 8/7/24 7:46am
Dave91TM
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Joined: 6/17/2012
Posts: 27

Check out the Tech Section at Corvette Central. Excellent video and parts from them as well.



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Rebuilt motor (7/8)
 8/8/24 4:28am
John Piluso
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Joined: 6/2/2024
Posts: 5

Check out mirrock corvettes video on head light motor repair and get educated prior to completing the job. No need for metal gear waste of $$. They are on YouTube and explain rebuild 

Re: Head light (8/8)
 8/8/24 5:55am
manchester
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Equinunk, PA - USA

Vette(s):
1993 LT1 convertible triple black 4L60 2003 Zo6 Electron/Black 6 sp


Joined: 11/12/2017
Posts: 75

I agree on metal vs plastic gears. When I replaced the little plastic pucks in the housing, the gears were in very good condition. I cleaned and added a good quality graphite grease and replaced them. Very smooth and precise movements. If the microswitches are operating correctly for start and stop, the gears take no abuse. Clean and lubricate. Should be sufficient. 

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